ROI Calculator

The cost of doing nothing.

Every hour your machines run on reactive maintenance is money leaving the building. See exactly how much — and what predictive intelligence would recover.

Free, instant results. No login required.

Your operation

Include all equipment that causes downtime when it fails.

Total hours across all machines combined, per month.

Use fully-loaded production value — throughput × margin, plus labour idle costs.

$

Industry benchmark — General Discrete Manufacturing

Average OEE in your sector: 72%. Companies in your sector average $2.1m/year in unplanned downtime losses. World-class operations target OEE above 85%.

Current annual downtime cost
$1,440,000

48h/month × 12 × $2,500/hr

Recoverable
$936k/yr

65% reduction with predictive

Net benefit
+$929k/yr

After platform cost ($$7k/yr)

ROI multiple
130.0×

Return on investment

Payback
0months

To recover platform cost

Annual downtime cost comparison

Current annual downtime cost$1,440,000
After predictive maintenance$504,000
Recoverable value+$936,000/yr

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Average ROI
Measured across deployments
< 12 weeks
Time to first prevented failure
From sensor to first prediction
38%
Reduction in unplanned downtime
Average across production sites